All of our equipment is designed and manufactured by leading companies in their respective fields. Priority for selection has been consistency and level in output quality, reduced downtime and safety.
Manufacturing Capabilities
Melting
Inductotherm Duraline Tritrack Furnace
- Medium frequency induction melting
- IGBT Converter
- Crucible Capacity: 500kg
- All Three Crucibles powered independently
- 1650Kw Converter Capacity
- Inverter Capacity: 550KW each
- 3.2 MTPH Melting Capacity
- Auto-sintering Cycles
Molding
Sinto FBO III A(N)
- 508 x 660 x 180-250 + 180-250 (LxWxH) (mm)
- 120 molds per hour
- Max pouring weight in mold: 50Kgs*
Sand Plant
- Multicooler:
- Cools sand down to ambient temperature plus 5°C
- Pre mixes sand, early bentonite activation
- Sand Mixer
- Fully automatic additives supply
- Online Sand testing
- Automatic batch correction or rejection
- Automatic batch rejection before molding
- 24 MTPH
Core Making
Galaxy Machines
- Universal (Horizontal + Vertical) Parting
- 600 x 300 x 400 (LxWxH) (mm)
- 10kg shooting capacity
- Vertical Parting
- 600 x 300 x 400 (LxWxH) (mm)
- 10kg shooting capacity
- Automatic sand mixing and dosing system
Pouring System
Shree Shakti Smart Autopour APS 500
- Instream weight based Inoculation (2 Inoculants)1
- Weight + Time based metal pouring for better control on pouring rate
- 4 axis movement control
- Online temperature monitoring
- Pouring Synchronized with molding so machine need not wait for molding cycle
- Pouring skipped in bad mold, closed loop with Sinto
- Self learning pouring algorithm for 99 recipes
Shotblasting
Gostol TST VKP 1200×1600 continuous hanger type machine
- 3 Turbines for better shotblasting hotspot
- High Shot Velocity
- Abrasive speed: 80m/s at 50 Hz
- Abrasive Flow: 270kg/min
- 1 metric ton hanger capacity
Quality Control Capabilities
All equipment has been selected based on precision and repeatability of results
Chemical Analysis
Ametek SpectroMaxX
- 24 Elements
- Wavelength Range 120-670 nm
- Easy auto calibration of equipment
- Auto fault diagnosis system
- Auto optical cooling
Microstructure Analysis
Olympus GX53F Microscope
- Image Analysis done by computer, cast iron module
- Nodule count, Flask size, type, distribution
- Pearlite/Ferrite distribution
- EFI Extended Focal Imaging
- Images captured on different planes and stitched for better resolution
Sand Testing
Versatile Sand Testing Equipment
- Measuring Capabilities
- Compactibility
- Moisture
- Permeability
- Universal Strength Testing
- Tensile strength
- Compressibility
- Shear strength
- Green Compression Strength
- Core Hardness
- Mold Hardness
- Grain Size Distribution
- Wet Tensile Strength
- Hot Tensile Strength
- Sand Flowability
Physical Testing
FIE Machines
- FIE Brinell Hardness Tester; Model: B 3000-PC
- FIE Electronic Universal Testing Machine (Servo) HGFL; Model: UTES HGFL 40 (Capacity 400kN)
- FIE Electronic Extensometer; Model: EE-2 Gauge Length: 25mm, 50mm, 70mm
Environment & Safety
All environmental safety related equipment is compliant with government regulation regulations
Dust Extraction
Neoairtech Dust Extraction system with cassette filters
- Separate Filtration systems for Sand Plant, Sand Multicooler and Shotblasting Machine
- Guaranteed emission: < 20 mg/Nm3
- IP 55 rated equipment for outdoor application
- BAT (Best Available Technique) compliant equipment
Fume Extraction
Techflow Enterprises
- Bag filtration system for fume treatment
- Guaranteed Emission: < 50 mg/m3
- Spark Arrestor included to avoid fire hazards
- Compliant with The Environment (Protection) Rules, 1986
